Thermal break line assembly includes three machines
Knurling machine with plastic strip inserter
Crimping machine
Testing machine
Knurling machine with plastic strip inserter:
(1) inductive switch: auto stop when finishing knurling; when profile close to knurling
knife, knurling knife will start running, which can avoiding knife running always, save
electricity,high safety performance.
(2) Auto plastic film laminator: equipped with automatic plastic film laminator, when
knurling, stick plastic film at the same time, protect profile also can save cost for
laminator machine.
(3) Knurling knife material: mould steel, very strong, each pair of knurling knife can make
150~200 Tons aluminium profile.
(4) Knurling knife size: Φ80mm, 240 pcs tooth.
(5) plastic roller under knurling knife: material: high quality polyurethane, hard-wearing
(6) Digital display: display knurling deepth, knurling deepth can be adjusted.
(7) Knurling steadily: all movable device can be locked to avoid move when running
(8) Guide rail: Japanese linear guide rail, run smoothly
(9) Inverter control: Omron of Japan inverter
(10) All switch and button: French brand schneider or Sweden ABB
(11) Reducer& motor: Italy SITI
(12) Machine plate: precision grinding and hard chromium(thickness:28mm)
(13) Speed: 0~70m/min (adjustable)
(14) Maximum process section : W 260mm, H 260mm
(15) Table size: W 550mm* L 5500mm (2 sets)
(16) Total power: 1.3kw
(17) Overall dimension: W 1040mm*L 1350mm*H 1550mm
(18) Total weight: about 1000kg
(19) Air compressor: 0.6~1.0Mpa
Crimping machine
After feeding strip,combination between profile and strip not tightly, need use rolling
machine to make them combine tightly
(1) point move : when first start running, point move to adjust suitable position and
suitable pressure for aluminium profile, avoiding profile damage
(2) Steel press roller: mould steel, dia.Φ208~238mm
(3) Up steel roller equipped with digital display, show plastic roller pressure for profile,
also can record history data
(4) Three sets of monitor to show combining pressure
(5) Bended profile aligning device, before rolling, if the profile is bended, in rolling
machine, it is possible to aligning
(6) Three sets of steel roller to combine strip with aluminum profile tightly, the pressure
increase from the first set to the third set, to avoid damage profile because of two big and
too sudden rolling force.
(7) Omron inverter control step-less speed
(8) Japanese Linear guide rail
(9) Two kinds of design for steel roller adjusting, small steel pieces filling device or hand
ashake type; small steel pieces filling type is suitable for volume production; hand
ashake type has high precision
(10) All switch and button: French brand schneider or Sweden ABB
(11) Motor: Italy SITI or Siemens
(12) Machine plate: precision grinding and hard chromium(thickness:28mm)
(13) Speed: 0~70m/min (adjustable)
(14) Maximum process section : W 260mm, H 380mm
(15) Table size: W 550mm* L 5500mm (2 sets)
(16) Total power: 3.55kw
(16) Overall dimension: W 1220mm*L 1300mm*H 1350mm
(17) Total weight: about 1800kg
(18) Air compressor: 0.6~1.0Mpa
Technical details
Total power: 4.85KW
Weight: 2800kg
Help frame: width(500mm) ×length(5500mm);
Floor area: length(15000mm)×width(4000mm)
Day output: 5~6 tons per 10 hours;
Compressed Air: 0.6~1.0Mpa
Section can be processed: width(260mm)×height(380mm)