Feature:

• High automation
• Optimize software, save glass material
• High speed and high work efficiency
• Any shape available

JL-CNC-4028 CNC Automatic Shaped Glass Cutting Line

Introduction

The line mainly contains three sections:

1. JL-QSP-4028 Automatic Glass Loading Table
2. JL-CNC-4028 CNC Automatic Shaped Glass Cutting Machine
3. JL-BQZ-4028 Glass Breaking Table

1. JL-QSP-4028 Automatic Glass Loading Table

Characteristic

• Mn bridge steel (Q345A ), perfect surface treatment
• High quality imported NBR material vacuum chuck, Japan SMC vacuum switch
• Touch screen operation
• A key reset function
• Alarm system for safety and wrong operation
• Flat four-bar linkage lift structure (much more stable than guide screw lift)
• High precision and wear-resisting gear and chain, full-enclosed chain
• Imported PU material wheels
• Germany technology vacuum pump 1.5Kw

Mechanical parts

Electric parts:

2. JL-CNC-4028 CNC Automatic Shaped Glass Cutting Machine

Characteristic

• Mn bridge steel (Q345A ), perfect surface treatment
• Optimized table structure makes sure the stable table, dynamic balance and mechanics intensity perfectly matched
• Cutting pressure automatic adjusted according to glass thickness
• Cutter head 360 degree rotating
• Climbing wheels on the cutter head for protecting the cutter assembly and the glass
• Water proof surface panel, stainless steel side covered, water and deformation resisting
• High quality felt, perfect level, anti-static
• Automatic side locating system, pneumatic mechanical and photoelectric joint locating
• Self-lubricating guide rail
• Air filter for keeping the oil clean
• Belt transmit (Air float optional)
• Linear guide rail
• Automatic oiling for transmission system

Mechanical parts

Electric parts:

3. JL-BQZ-4028Glass breaking table

Air float function

High density table panel

Breaking bar: 1+2

Technical Parameter:

 Features

>Hydraulic press for locks with a fast and accurate perforation for the casing, handleand lock hole in a pipe.

>Pipe thickness can be of 2mm. No matter the material, it can either punch normalsteel, galvanized steel or stainless steel.

> The perforation of the lock hole and the handle could be combined, it means we can punch a pipe with lock and handle on both ends, as we can as well make either the handle or the lock in the other.

> Hydraulic punching system.

> Safety pedal.

> Operation time 58 secodns (approximately).

> Type of keyhole: Bombin.

> Type of material: M.S., S.S., Galvanized steel…

Technical Characteristics

Engine power0,75 KW / 1 HP

Three-phased tension230 / 400 V

Dimensions1500x570x1470 mm

Weight 200 Kg

Pipe thickness2mm

TECHNICAL INFORMATION

• Length and piece amount can be entered on PLC panel,

• Operates in accordance with plastic cutting machine.

THE COMPLETE ROLLFORMING LINE CONSIST OF;

1-MECHANICAL UNCOILER

 2- ROLLFORMING MAIN MACHINE

• Playt : On the playt there will be 6 station. When the machine is working, sheet metal goes along on the stations and step by step it gives form to make profile.

2.2-     Straightening  Apparatus:  It’s an apparatus which send metal sheet band to centralized to horizontal axles.

2.3-     Stands:  It gives form to sheet metal step by step. Elements;

1. Rolls : Rolls made from materials of Steel-4140
2. Special key will be given for down-upper stand action
3. Moulds :U profile moulds sets will be given with the machine

Desired  dimension U-profiles will be done without changing the moulds

• Straightening Head at the roll former’s exıst (Turkısh head) : It makes profiles straight. It can move in X-Y axles
• Gear case : Gear case give action to stands rolls. Gears  are made of

Steel- 8620 and than applicated heat treatment .Gear rolls which are at the same time moulds rolls, it’s made of  Steel-4140.

3-PLC AUTOMATIC CONTROL CABINET :

Lines will be controlled  from only one panel. 0-30 m / min speed control, regulatablelenghtand  amount of pieces of profiles are  controlled with PLC.

4-  HYDRAULIC CUTTING UNIT:

Hydraulic cutting pattern is fixed, the machine will stop when the desired length after cutting process will continue.

Cleans corner of welded upvc profiles

Top & Bottom grooving using 2.5mm knives

Vertical clamping system

Profile height of 120mm

Food pedal for clamping and cleaning operation

Can insert any corner of frames or sashes

Option

Height of profile upto 180mm

Machine base for convenient operation

Technical Details

Air pressure 6-7 bar

Air consumption per cycle 45 l

Automatic cleaning of weld seam from frames and sashes

Cleans top, bottom & backside of welded corners

High accuracy Servo controller

Saw Motor speed 3000 RPM

Vertical clamping system

Profile top/bottom Grooving unit 2.5mm

Individual/Combined cleaning operation

Storage data for 200 profiles

Power of servo motor 400W each

Saw Blade dia 250mm

Maximum profile height 130 mm

Minimum profile height 25mm

Maximum profile width 120mm& 10mm

Option

Minimum profile height 20mm

Maximum Profile height 150mm

Colour Profile cleaning

Technical Details

Power input 3ph 400V, 50-60 Hz

Air pressure 6-7 bar

Air consumption per cycle 110 l

Overall dimensions 950X1180X1500 mm

Weight of the machine 350kgs

Milling of Mullion profile of both PVC & AL profiles

1.5 HP motor with 2800 rpm

Spray Coolant unit for AL profiles

Manual feed of milling unit

Mechanical clamping system

Maximum dia of cutter 135mm

Technical Details

3 Ph 380 V, 50-60Hz

Power Output 1.5 kW

Overall dimensions 710X620X770 mm

Weight of the machine 80kgs

End milling machine

End milling of Mullion profile

1.5 HP motor with 2800 rpm

Automatic feed of milling unit

Spindle dia 30mm

Vertical clamping system

Horizontal profile support

Maximum profile width 160mm

Maximum profile height 100mm

Maximum dia of cutter 135mm

Technical details

3 Ph 380 V, 50-60Hz

Power Output 1.5 kW

Working Pressure of 6 bar

Air consumption 6l/min

Overall dimensions 810X820X1270 mm

Weight of the machine 98kgs

Three motor mounts – Top angled, Front & Down

For 2P model 2 Bosch motors

Two motor mounts – Top angled & Down

Motor speed 30000 RPM

Each motor power ranges 0.5 kW

Ver?cal clamping system

Individual/Combined motor opera?on

Automated stroke movement

Rou?ng width varies 20 – 50mm

Easy to adjust with clamping levers

3 ways of adjustment for Top angled motor

Maximum profile height 125 mm

Maximum profile width 100mm

Collect size 6mm

Technical Details

Power input 220 V, 50-60 Hz

Air pressure 6-7 bar

Air consump?on per cycle 12 l

Overall dimensions 600X780X1200 mm

Weight of the machine 108kgs

Copy Router with triple drilling machine

Two 1.5 HP motors with 2800 rpm

5:1 Spindle ratio approx. 14000 rpm

Standard templates for Routing

3 drills with dia of 10-12-10mm for triple drill

Height adjustment for triple drill

Vertical Travel of 120 mm

Horizontal travel of 230 mm

Centering device upto 2.5 meter profiles

Tracer points for 5mm,8mm& 10mm

Standard collet size 8mm

Technical details

3 Ph 380 V, 50-60Hz

Power Output 3 kW

Working Pressure of 6 bar

Air consumption 15 l/min

Overall dimensions 700X1350X1570 mm

Weight of the machine 152kgs

Corner welding of upvc profiles at 90 degree

V welding of mullion with frame profile

Butt welding for outer frame

PLC system for automatic operation

Temperature display for indicating temperature

Weld seam of 2mm for white profiles

Maximum height of profile used 120mm

Easy fixing of Teflon paper in heating element

Easy fixture changing system

Optional

Profile Height of 140mm

Technical details

1 ph 230V, 50-60 Hz

Power output 1.2 KW

Working pressure of 6-7 bar

Air consumption 65 l/min

Overall dimensions 1100X1400X1480 mm

Weight of machine 250 Kgs